FABRICATION AND PROTOTYPING

APE integrates lean manufacturing principles to transform innovative designs into high-quality products with precision craftsmanship and cutting-edge technology. From initial concept to final production, our team excels in creating prototypes that seamlessly transition to full-scale fabrication, ensuring efficient, waste-reducing processes. This approach enables us to deliver exceptional results for both custom and large-scale projects while maximizing value and minimizing waste.

Manufacturing
IN DEPTH

Our fabrication services at APE are designed to convert intricate designs into high-quality, functional products. Utilizing advanced machinery, state-of-the-art techniques, and professional management, we ensure precision and excellence in every piece we produce. From custom one-off projects to large-scale production runs, our team are masters in delivering superior craftsmanship with consistency. We focus on engineering efficient processes to achieve the best possible outcomes, ensuring that each fabricated product meets stringent industry standards and client specifications.

Precison Sheet Metal

APE produces precision sheet metal fabrication for the aerospace, defense, and industrial machinery markets. Utilizing advanced laser cutting, press brakes, and PEM hardware, we deliver high-quality, precise components that meet the stringent standards and specifications of these demanding industries.

Fabrication

At APE's fabrication department, components from various parts of the business are meticulously welded, riveted, and assembled to meet the highest standards. APE specializes in complex, high-precision fabrication for clients in the defense, aerospace, transportation, nuclear, and industrial manufacturing sectors. They handle materials such as steel, aluminum, stainless steel, titanium, and various alloys with expertise. APE designs and builds fabrication fixtures and develops efficient manufacturing processes to ensure top-notch quality for every product.

Precision Tig Welding

APE has expertise in welding steel, stainless steel, aluminum, and various other alloys using a variety of welding processes, including TIG, MIG, and Flux Core. Our team of skilled welders are certified to the AWS D1.1 Structural Welding Code and can obtain additional certifications as required for specific projects. This ensures we consistently deliver high-quality, reliable welds tailored to meet the stringent requirements of any project and the individual needs of each client.

Machining

APE's machining department excels in milling and turning components using up to 5-axis capabilities. We work with a wide range of materials, including steel, aluminum, stainless steel, various alloys, and plastics. Serving the aerospace industry and other advanced manufacturers, we ensure precision and quality in every project. Our team is also skilled in providing the necessary documentation for material traceability and inspections, meeting the stringent requirements of our clients.

Structural Welding

APE has welders that are certified to AWS D1.1 Structural Welding Code and can qualify as needed for many other codes as needed for specific projects.

Documentation

Mission critical projects require significant attention to detail with inspection and documentation and APE utilizes our engineering team and AS9100 Process driven approach to assure that all parts and materials are inspected according to the needs of the customer and project.

PROTOTYPING
IN DEPTH

At APE, our prototyping services are essential for validating designs and ensuring feasibility before full-scale production. Our engineers work hands-on throughout the entire development phase to exceed customer requirements. Using cutting-edge tools and technologies, we create detailed and accurate prototypes that mirror the final product's specifications.

This approach allows for thorough testing and refinement, identifying and addressing potential issues early. Our expertise in complex prototypes ensures quick turnaround times without compromising on quality. By providing realistic, working prototypes, we help clients experience and perfect their designs, paving the way for successful fabrication and implementation.

Concept Sketches.

We start with nothing but a problem statement and start penciling out concept designs.

3D Modeling.

Concepts are turned into complete and highly detailed 3D CAD models where each detail can be meticulously defined.

The information embedded in the 3D model is used in partnership with the most advanced manufacturing technology and skilled craftsmen to turn the digital design to a physical prototype.

The system is painted, plated and assembled by skilled technicians.

The finished system is validated during factory acceptance testing to assure it functions as intended and ready for deployment to the customer.

TURNKEY
ASSEMBLY

To capture the full value of what APE offers, many customers choose to have us build a turnkey system, ensuring that their equipment is ready to work right out of the crate, eliminating the need for further integration or testing. We provide comprehensive turnkey solutions, including robotic systems, automation systems, material handling equipment, process machinery, and custom production equipment. As part of our advanced manufacturing support, we handle the assembly and integration of a wide range of components, including those machined and fabricated in-house but also 3rd party electronics, pneumatics, hydraulics, and controls.

From Simple To Advance

Whether your project requires simple hardware installation or a complex electromechanical build out, we have a team of skilled engineers and technicians that can execute to the highest standards.

Precision Assembly

Our skilled engineers and technicians are capable of professionally assembling your project, including:
Riveting
Specialty Hardware
Bearings & Slides
Pneumatic Systems
Hydraulic Systems
Motors
Gears, Shafts, & Chain Drives

Testing And Validation

At APE, our team of engineers ensures your designs are validated at every stage using industry-standard or custom-designed test protocols. Whether it's interim testing for design validation or final factory acceptance testing of a completed system, we've got you covered. Plus, we provide comprehensive documentation to support every step of the process.

Process Controls

We operate according to our AS9100 certified Quality Management System that assures that all processes are controlled and tasks are completed by trained operators for each step of the manufacturing process.

Packaging and Crating

Our specialty is delivering turn-key solutions, which means that we often have to package our products to be safely shipped all across the globe. Isolation pads, barrier bags, custom crates, and dedicated air-ride trucks are all things that we can do to assure a safe delivery.

Complex Assembly

Whether it be pneumatics, hydraulics, electrical, or integration of other 3rd party components, APE has the in-house capability to assemble and test a wide range of mechanical systems.

MACHINING

APE’s Machining Department specializes in milling and turning up to 5-axis parts. We can work with a variety of materials, including aluminum, steel, stainless steel, other alloys, and plastics. Supporting the aerospace, defense, and advanced manufacturing markets, we use lean manufacturing practices and industry-leading workflow controls to deliver high-quality products on very tight schedules.

Precision Milling

Harness the power of precision milling with our advanced CNC Machines. We excel in creating intricate designs and complex components with utmost accuracy, ensuring that your specifications are met with perfection. Our commitment to innovation is reflected in our use of the latest CNC machining technology. We continually invest in state-of-the-art equipment to ensure that our clients benefit from the most advanced and efficient solutions.

Turning

When parts start as a round bar, they most likely need to be turned on a lathe to get to the final shape and precision. We utilize CNC lathes to make shafts, pulleys, bushings, spindles and other cylindrical parts for a wide range of advanced manufacturing project types.

Complex Maching

With todays rapidly improving design technologies the geometry of components is constantly becoming more complex. APE thrives on the challenge of complex machined parts for aerospace, defense, robotics, and other high-tech industries.

Post Processing

Whether it needs heat treating, anodizing, chem film, or plating, APE has a powerful network of the finest outside service providers to finish complex machined parts to the highest standards of the aerospace industry.

5-Axis Maching

Our 5-axis milling capabilities allow us to machine complex, precision parts from multiple angles in a single setup, enhancing efficiency and accuracy. This advanced technology is essential for producing intricate components for aerospace, defense, and other high-tech industries, meeting their rigorous standards and tight tolerances.

Inspection

At APE's machine department, inspection is vital to ensure every component meets the exact specifications and quality standards our clients require. Our rigorous inspection process helps identify any defects or deviations early, preventing costly errors and ensuring the reliability and performance of our final products.

Design Tools Of The Trade

State of the art equipment making state of the art designs

Fabrication Gallery

Learn About Design Thru-Fab

Explore our recent case studies showcasing innovative solutions for advanced manufacturing.

Centrifuge Assistant

When a global automation and robotics company embarked on developing a new medical cobot system, they sought a trusted mechanical design and build partner.

Universal Lifting System (ULS)

The client needed a solution for the complex installation of wings and main batteries on their newly designed aircraft. The system had to be user-friendly, capable of 7-axis finely controlled motion, easily movable, and safe for lifting several hundred pounds high up in the air.

View All

What Else Do We Do? Design And Engneering

Explore our comprehensive design and engineering services that lay the foundation for innovative and effective soluttions. From Concept to planning, every project is meticulously crafted to meet your needds.

Learn More

Quality & Certifications

At APE, quality is woven into every part of our project life cycle. From design verification to the raw materials we use, to final assembly, our AS9100 certified quality management system... Read more