FABRICATION AND PROTOTYPING
Advanced Manufacturing
High-stakes projects demand fabrication that’s both precise and repeatable. We help teams reduce risk by transforming complex designs into production-ready parts through controlled processes, rigorous inspection, and engineering-led planning.
Every component is produced to meet stringent standards and deliver consistent, dependable performance.
Welding
Weld quality can make or break a build. We use certified welders, precise fixturing, and controlled processes to deliver strong, repeatable weldments in aluminum, stainless, steel, titanium, and other high-performance alloys.
Precison Sheet Metal
APE produces precision sheet metal fabrication for the aerospace, defense, and industrial machinery markets. Utilizing advanced laser cutting, press brakes, and PEM hardware, we deliver high-quality, precise components that meet the stringent standards and specifications of these demanding industries.
Fabrication
At APE's fabrication department, components from various parts of the business are meticulously welded, riveted, and assembled to meet the highest standards. APE specializes in complex, high-precision fabrication for clients in the defense, aerospace, transportation, nuclear, and industrial manufacturing sectors. They handle materials such as steel, aluminum, stainless steel, titanium, and various alloys with expertise. APE designs and builds fabrication fixtures and develops efficient manufacturing processes to ensure top-notch quality for every product.
Precision Tig Welding
APE has expertise in welding steel, stainless steel, aluminum, and various other alloys using a variety of welding processes, including TIG, MIG, and Flux Core. Our team of skilled welders are certified to the AWS D1.1 Structural Welding Code and can obtain additional certifications as required for specific projects. This ensures we consistently deliver high-quality, reliable welds tailored to meet the stringent requirements of any project and the individual needs of each client.
Machining
APE's machining department excels in milling and turning components using up to 5-axis capabilities. We work with a wide range of materials, including steel, aluminum, stainless steel, various alloys, and plastics. Serving the aerospace industry and other advanced manufacturers, we ensure precision and quality in every project. Our team is also skilled in providing the necessary documentation for material traceability and inspections, meeting the stringent requirements of our clients.
Structural Welding
APE has welders that are certified to AWS D1.1 Structural Welding Code and can qualify as needed for many other codes as needed for specific projects.
Documentation
Mission critical projects require significant attention to detail with inspection and documentation and APE utilizes our engineering team and AS9100 Process driven approach to assure that all parts and materials are inspected according to the needs of the customer and project.
Prototyping
Prototypes are where designs prove themselves. Teams often need fast, accurate iterations to validate feasibility, uncover issues early, and avoid costly delays once production begins.
Our prototyping process gives you that clarity. We build precise, test-ready prototypes using advanced tools and engineering insight, allowing your team to evaluate performance, refine details, and make confident decisions before scaling up.
You get faster learning, earlier problem-solving, and realistic prototypes that set the stage for smooth fabrication and successful implementation.
Concept Sketches.
We start with nothing but a problem statement and start penciling out concept designs.
3D Modeling.
Concepts are turned into complete and highly detailed 3D CAD models where each detail can be meticulously defined.
The information embedded in the 3D model is used in partnership with the most advanced manufacturing technology and skilled craftsmen to turn the digital design to a physical prototype.
The system is painted, plated and assembled by skilled technicians.
The finished system is validated during factory acceptance testing to assure it functions as intended and ready for deployment to the customer.
TURNKEY
ASSEMBLY
Systems only create value when they work the first time. But integrating mechanical, electrical, pneumatic, and control components from multiple vendors can introduce delays, misalignment, and costly troubleshooting.
Our turnkey assembly process removes that risk. We build fully integrated, tested systems — mechanical, electrical, pneumatic, hydraulic, and controls — so your equipment arrives ready for real-world operation the moment it’s uncrated.
The result: no integration headaches, no surprises, and a system that performs on day one
From Simple To Advance
Whether your project requires simple hardware installation or a complex electromechanical build out, we have a team of skilled engineers and technicians that can execute to the highest standards.
Precision Assembly
Our skilled engineers and technicians are capable of professionally assembling your project, including:
Riveting
Specialty Hardware
Bearings & Slides
Pneumatic Systems
Hydraulic Systems
Motors
Gears, Shafts, & Chain Drives
Testing And Validation
At APE, our team of engineers ensures your designs are validated at every stage using industry-standard or custom-designed test protocols. Whether it's interim testing for design validation or final factory acceptance testing of a completed system, we've got you covered. Plus, we provide comprehensive documentation to support every step of the process.
Process Controls
We operate according to our AS9100 certified Quality Management System that assures that all processes are controlled and tasks are completed by trained operators for each step of the manufacturing process.
Packaging and Crating
Our specialty is delivering turn-key solutions, which means that we often have to package our products to be safely shipped all across the globe. Isolation pads, barrier bags, custom crates, and dedicated air-ride trucks are all things that we can do to assure a safe delivery.
Complex Assembly
Whether it be pneumatics, hydraulics, electrical, or integration of other 3rd party components, APE has the in-house capability to assemble and test a wide range of mechanical systems.
MACHINING
High-stakes projects need parts that are precise, consistent, and delivered on time. But complex geometries and tight tolerances can introduce costly risk.
Our machining capabilities eliminate that uncertainty. With advanced milling and turning — including full 5-axis — we produce accurate components in aluminum, stainless, steel, high-performance alloys, and engineered plastics. Lean, disciplined processes ensure every part meets spec and hits demanding timelines.
The result: reliable, high-quality components for mission-critical aerospace, defense, and advanced manufacturing programs.
Precision Milling
Harness the power of precision milling with our advanced CNC Machines. We excel in creating intricate designs and complex components with utmost accuracy, ensuring that your specifications are met with perfection. Our commitment to innovation is reflected in our use of the latest CNC machining technology. We continually invest in state-of-the-art equipment to ensure that our clients benefit from the most advanced and efficient solutions.
Turning
When parts start as a round bar, they most likely need to be turned on a lathe to get to the final shape and precision. We utilize CNC lathes to make shafts, pulleys, bushings, spindles and other cylindrical parts for a wide range of advanced manufacturing project types.
Complex Maching
With todays rapidly improving design technologies the geometry of components is constantly becoming more complex. APE thrives on the challenge of complex machined parts for aerospace, defense, robotics, and other high-tech industries.
Post Processing
Whether it needs heat treating, anodizing, chem film, or plating, APE has a powerful network of the finest outside service providers to finish complex machined parts to the highest standards of the aerospace industry.
5-Axis Maching
Our 5-axis milling capabilities allow us to machine complex, precision parts from multiple angles in a single setup, enhancing efficiency and accuracy. This advanced technology is essential for producing intricate components for aerospace, defense, and other high-tech industries, meeting their rigorous standards and tight tolerances.
Inspection
At APE's machine department, inspection is vital to ensure every component meets the exact specifications and quality standards our clients require. Our rigorous inspection process helps identify any defects or deviations early, preventing costly errors and ensuring the reliability and performance of our final products.
Design Tools Of The Trade
State of the art equipment making state of the art designs
Fabrication Gallery
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Learn About Design Thru-Fab
Explore our recent case studies showcasing innovative solutions for advanced manufacturing.
What Else Do We Do? Design And Engneering
Explore our comprehensive design and engineering services that lay the foundation for innovative and effective soluttions. From Concept to planning, every project is meticulously crafted to meet your needs.
Quality & Certifications
At APE, quality is woven into every part of our project life cycle. From design verification to the raw materials we use, to final assembly, our AS9100 certified quality management system... Read more