In the fast-paced world of new product development, resources and time are often limited. To overcome these challenges, companies can turn to APE for expert assistance to accelerate their development processes. This case study highlights how APE supported a military vehicle manufacturer in meeting critical delivery deadlines by developing an efficient weld fixturing system and manufacturing process.

As the military vehicle manufacturer approached the final stages of designing their latest vehicle, they faced a significant hurdle. They lacked both the in-house expertise and the bandwidth to develop the necessary fixturing system and manufacturing process to meet their delivery requirements. Recognizing the urgency, they reached out to APE for a solution.

APE began by analyzing the client's design model, exploring various options for constructing the vehicle. After thorough evaluation, they established a build sequence and sub-assembly regime that satisfied all project stakeholders.

The vehicle was divided into manageable subassemblies, and each step in holding and fixturing these components for welding was meticulously planned. The primary consideration in designing a weld fixture is ensuring the precise positioning of parts throughout the welding process to prevent any movement. This is especially challenging in complex chassis constructions. Additionally, the fixtures needed to allow operators to easily install parts and remove the fully welded assembly with minimal effort, as efficiency and ergonomics are crucial in a production environment.

APE developed a series of weld fixtures incorporating laser-cut plates, machined components, and fabricated tube frames. These fixtures transformed what was once an almost insurmountable task into a series of straightforward steps that could be performed by minimally trained technicians.

APE’s expertise in developing advanced weld fixtures exemplifies how strategic partnerships can enhance a company’s capabilities and accelerate product development. This collaboration underscores APE’s commitment to providing solutions that meet the most demanding industry standards and delivery requirements.

Contact us today to learn how APE can help accelerate your product development process.